Industrial Sonomechanics Launches a Turn-key Ultrasonic System for Efficient Extraction and Nano-Emulsification of Mushroom Bioactives

Extract Active Mushroom Ingredients and Make Them Water-Soluble: Two Powerful Processes, One Ultrasonic System!
Miami, FL – 10.31.2024 – Industrial Sonomechanics (ISM), a leading provider of high-intensity ultrasonic technology, is excited to announce the launch of its turn-key ultrasonic processors specifically designed for the extraction of mushroom bioactive compounds and their subsequent conversion in the form of water-soluble nanoemulsion liquids and powders.

These cutting-edge systems streamline the production of water-soluble mushroom extracts, offering a scalable, efficient solution for manufacturers aiming to produce top-quality, bioavailable mushroom-based products. Process automation can be seamlessly integrated with ISM’s ultrasonic systems, allowing for enhanced control over operations.

ISM’s ultrasonic equipment, powered by the company’s patented Barbell Horn® Ultrasonic Technology (BHUT), enables high-amplitude sonication at any scale of operation—a crucial processing capability for nutraceutical and supplement manufacturers. High-intensity sonication effectively disrupts the tough cellular structures in mushrooms, significantly enhancing the extraction of bioactive compounds, and thereby providing superior process rates and much greater yields than alternative methods.. The Barbell Horn® design ensures that manufacturers can maintain consistent high amplitudes and deliver uniform processing conditions and the resulting product quality, from the lab to full-scale production.

Beyond extraction, ISM’s ultrasonic systems provide producers with a scalable solution for creating nano-formulations, including water-soluble liquids and powders. Using the same equipment setup as for extraction, and in combination with ISM’s NanoStabilizer®-LSTM, manufacturers can efficiently produce water-soluble mushroom extracts—no chemistry expertise or formulation development required.

NanoStabilizer®-LSTM is a ready-to-use formulation that works in perfect synergy with ISM’s ultrasonic processors, providing a turn-key solution for producing highly stable mushroom extract nanoemulsions using all natural ingredients. NanoStabilizer-LSTM enhances the bioactives’ stability in water, making these formulations ideal for applications in beverages, supplements, and other consumer products.

Key Features of ISM’s Turn-key Ultrasonic Systems:

– High-Amplitude Sonication: The processors can operate at high amplitudes (above 100 microns) at any scale of operation, ensuring efficient cell disruption and maximum extraction of active compounds from mushroom biomass.
– Precise Temperature Control: ISM’s flow-through components are designed to include cooling jackets for precise temperature control, making the processors suitable for extracting heat-sensitive substances.
– Scalability: From lab to industrial-scale production, ISM’s systems are available for processing small and large volumes, maintaining consistent results across batch sizes.
– Ease of Use: This turn-key solution is designed for simplicity and efficiency, allowing for easy integration into existing production workflows.

As consumer demand for natural, wellness-oriented products continues to rise, the need for scalable and efficient methods to extract and nano-emulsify bioactive compounds—such as those found in mushrooms—has become essential. ISM’s ultrasonic processors empower manufacturers to meet these demands with precision and ease. Backed by a dedicated technical team, ISM offers a streamlined ticketing system to promptly address technical inquiries, while also providing project-based support for fine-tuning its customers’ processes or formulations.

For more information on the turn-key ultrasonic processor or to schedule a call, please visit www.sonomechanics.com.

About Industrial Sonomechanics

Industrial Sonomechanics (ISM) is a research & development, equipment design, and process consulting firm specializing in high-intensity ultrasonic technology for liquid treatment. ISM’s ultrasonic equipment is used worldwide in industries such as cannabis, pharmaceuticals, nutraceuticals, food & beverages, and many more.

Media Contact:
Iva Gyurgina
Industrial Sonomechanics
1.786.233.9255
[email protected]